Oil & Gas
Brownfield Precision for Oil Sands, SAGD, and Upstream Facilities
Oil sands, SAGD, and upstream facilities are built on decades of tie-ins, modifications, and expansions that were never fully reflected in the drawings. When project execution depends on knowing what’s actually in the field, legacy records alone are not enough.
OnSite3D provides engineering-grade 3D laser scanning, scan-to-fabrication workflows, and VDC coordination for oil and gas operators across Western Canada and the US. From single SAGD tie-ins to multi-site asset programs, we verify field conditions before fabrication begins so assets fit the first time.
Every Oil Sands Project Starts With the Same Risk
Oil sands and SAGD facilities are some of the most modification-intensive environments in industrial operations. Built over decades of expansions, tie-ins, and upgrades, the reality in the field often no longer matches the drawings.
That disconnect creates risk at every stage of a project. Engineering teams work from incomplete records, fabricators receive drawings marked “field verify,” and installation crews discover problems during tie-in when components no longer match existing conditions.
In oil sands and SAGD operations, those issues carry real production consequences. Extended downtime, delayed turnarounds, and rework can quickly escalate project costs. OnSite3D reduces that risk by verifying field conditions before fabrication begins, giving project teams accurate data they can build from with confidence.
Scan, Coordinate, Fabricate — Built for Oil Sands and SAGD
OnSite3D works across the full project lifecycle for oil and gas operators — from initial as-built capture to full scan-to-fabrication execution and multi-site asset programs.
As-Built Capture & Digital Twin
High-accuracy 3D laser scanning of existing facility conditions — pipe racks, process modules, wellpads, and tie-in points across active SAGD and oil sands facilities. Results hosted on WebShare and available to your project teams from Day 1. One verified source of truth, replacing decades of incomplete legacy records.
Scan-to-Fabrication
Existing conditions captured, point cloud registered against design model, deviations flagged before fabrication. Spools fabricated in our RoboFab facility — ABSA AQP certified across CS, SS, Monel, and Inconel. Laser QA on every spool before it ships. First-time fit-up by design.
Brownfield Engineering & MRO
Engineering coordination for live-facility modifications, tie-in packages, and retrofit planning — developed from verified scan data. Full CWPs for piping, structural, and combo scopes. ABSA AQP certified stamp. OnSite3D owns the deliverable.
Turnaround & STO Support
Pre-TA conditions capture, virtual assemblies to validate fit-up before the outage window opens, in-TA dimensional support for real-time tie-in coordination, and post-TA as-built to close the record for the next cycle.
Facility-Wide Asset Programs
For operators managing multiple pads, batteries, or facilities, OnSite3D runs recurring scan programs that maintain current facility records across the portfolio. Standardized workflows. Hosted point clouds. One baseline for every future modification.
98%
Off-site prefabrication achieved (Acid Gas Injection Upgrade)
94.36%
Spool in-tolerance on laser QA (CN-1001)
48 hrs
Planning estimate turnaround
75–80%
Proposal award rate
83 sites
Under active OnSite3D asset program
ABSA AQP
Certified — CS, SS, Monel, Inconel
Services for Oil Sands, SAGD, and Upstream Execution
Every OnSite3D service that matters for oil and gas brownfield work, in one connected workflow.
3D Laser Scanning
Engineering-grade point cloud of existing facility — pipe racks, process modules, wellpads, tie-in points across active SAGD and oil sands facilities.
As-Built & Digital Twin
WebShare-hosted facility model — one verified source replacing decades of incomplete legacy drawings.
Scan-to-Fabrication
Verified scan data drives fabrication — ABSA AQP certified, laser QA’d, first-time fit-up by design.
Brownfield Engineering & MRO
CWPs and tie-in packages from verified scan data — ABSA AQP stamp, constructability-driven coordination.
Turnaround & STO Support
Pre-TA capture, in-TA dimensional support, post-TA as-built — full-cycle TA coordination.
Facility-Wide Asset Programs
Recurring scan programs across pads, batteries, and facilities — standardized workflows, change tracking, brownfield baseline.
Why Oil Sands and SAGD Operators Choose OS3D
Built for Western Canada Oil Sands
Calgary and Grande Prairie are our anchor offices. Our teams have worked in oil sands and SAGD environments — we understand multi-phase facilities, active production constraints, and the scheduling reality of brownfield tie-in work in Northern Alberta.
Verified Conditions Before Fabrication
Every fabrication package we deliver is built from a point cloud registered against the design model. Deviations are resolved before anything is cut. On the Acid Gas Injection Upgrade, we achieved 98% off-site prefabrication — because the conditions were known, not assumed.
Certified Fabrication, Documented Quality
ABSA AQP certified across CS, SS, Monel, and Inconel. Laser QA on every spool before it leaves our shop. 94.36% in-tolerance documented on CN-1001. We track quality at the weld level, not the project level.
Asset Programs That Scale
For operators with multiple facilities, OnSite3D’s recurring scan programs maintain current facility data across the portfolio. 83 sites currently under active OnSite3D asset program. Quarterly scans. Hosted environments. One standard across the organization.
Supporting Western Canada’s Energy Sector
OnSite3D operates out of Calgary to support oil sands, SAGD, and upstream operators across Western Canada. Northern Alberta pipeline corridors, the Fort McMurray oil sands region, and SAGD operations across the province are core parts of our execution environment.
Tell Us Your Scope
Send us the facility, the tie-in, and the timeline. We’ll come back within 48 hours with a planning estimate — what we’d scan, how we’d coordinate it, and what we’d fabricate.
No commitment. No generic proposal. A real answer for your oil and gas project.
Calgary, AB
587.325.9996 — Western Canada headquarters: oil sands, SAGD, brownfield tie-ins, TA support
Grande Prairie, AB
780.567.2939 — Northern Alberta field operations: upstream, SAGD, midstream gathering